Hufcor

About Hufcor 

Hufcor is a US-owned company that has become the world's largest manufacturer of operable partitions, accordion folding doors, "glasswall" partitions and portable walls.  

The company's products are often used as movable dividers in locations such as hotel meeting rooms, ballrooms, schools, religious buildings, convention centres and corporate facilities, where their portability and acoustic qualities make it possible to use space flexibly by creating larger and smaller spaces. 

The company designs, manufactures, maintains and installs its products. Hufcor Australia provides all of these services from its Melbourne head office and through its many branch offices and distributors around Australia and New Zealand.

"We couldn't consider growth before Epicor but it has given us a very stable platform to grow from. We used to largely work off guess work. Now we work from facts."

Daryl Fisher
Managing Director | Hufcor

Lack of data worries management 

Hufcor's decision to implement an ERP suite was driven by Managing Director Daryl Fisher's concern that the company could not measure key data that would allow more efficient management and growth. "Everyone was doing their own thing," Fisher recalls, and all were hard to track.  

"Accounting, stock and inventory control, sales margins-we had difficulty measuring them," he says. "The sales office would put down a number they thought we wanted to see."

Success Story - Hufcor 

When one team made a decision, management could not easily review their progress. "We only had manual reports with no visibility of day to day changes," Fisher recalls. "John Walter, our National Information Systems Manager was our only resource to extract data," an unacceptable bottleneck that led to a decision to invest in ERP.  

"I decided we had to have basic management tools," Fisher says. "We needed to change the culture of the business. What we wanted to achieve was to have people accept responsibility and create one Hufcor, instead of State offices operating autonomously." 

But while the company needed the tools, investment in expensive products was not possible. Nor could the company contemplate third-party installers. 

"We couldn't afford outside consultants or people out of the business," says Information Systems Manager John Walter.

Benefits 

Hufcor says several improvements to its operations are directly attributable to its Epicor implementation, with productivity the most visible change.  

"Since implementing Epicor we have increased our manufacturing turnover while holding our people numbers," Fisher says, adding that the software has proved an ideal growth platform for the company. 

"We couldn't consider growth before Epicor," he says. "It has given us a very stable platform to grow from. We used to work off largely guess work. Now we work from facts."

Better informed quoting means more profit 

Quoting is another process that has markedly improved thanks to Epicor ERP.  

"Prices for inputs like aluminium change constantly and are marketdriven," Fisher says. Yet the company did not update prices because it lacked the systems to do so, resulting in quotes reaching customers that did not reflect the true cost of materials. Epicor ERP has made it possible to ensure quotes include accurate materials prices. 

"Our quoting is more accurate because when costs change we can update them immediately," Fisher says. "Previously it was a huge task and we were unable to do it often enough in order to achieve a true pricing position."

Improved research and development due to better information

Another benefit is a newfound ability to create more profitable products.  

"In the late 1990's we couldn't tell which product or which jobs were profitable," Fisher says. "Now we have the data we need to empower better decision-making in operations and in our research and development phase."

"For example, now we can find new materials and methods if a product is proving expensive to make." 
This benefit, derived directly from Epicor ERP, has directly affected the company's products. 

"We stopped selling one product," Fisher explains, after Epicor driven analysis showed it was not profitable. 

"We have since redesigned it as more of an assembly job," giving the company the ability to remain in this market without sacrificing profitability.

Better service to customers 

The new software has also made Hufcor easier to work with for customers such as builders. "Now we can present a consolidated package to a builder, even though we still operate three separate manufacturing teams," Fisher explains.

"The sales offices quote on operable walls and then cross sell glass walls and toilet cubicles and arrive at a discount based on the mix. One product discount may subsidise another. The manager for the deal can now work with all of these elements to achieve the desired margin across all of our products."

Enabling growth


Epicor ERP has also changed the way Hufcor works with its partners. "We want to use distributors for parts of Australia not covered by our branches," Fisher explains, with the aim that customers will get the same experience if they deal direct, or with a partner. Epicor ERP has made that possible by exposing distributors to Hufcor's processes, a facility that ensures quality service while also reducing the administration required to work with partners. 

"Distributors can use their own computers and systems and still tap in to Epicor online," says John Walter. "They basically have the same access to information as a branch office."

Company Facts

Location: Melbourne, Australia
Industry: Manufacturing
Number of Locations: 6
Web site: www.hufcor.com.au

Challenges

Lack of communication between existing business applications

Manual data entry

Lack of customization to cater for new products and processes

Solution

Epicor ERP

Why Epicor?

Epicor ERP was chosen because of its strength in manufacturing

Benefits

Revenues increased 30 percent last two years

Accuracy of labor reporting improved

Eliminated duplicate payment errors

Streamlined workflow between departments

Reduced shop floor errors

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